Streamlined Recipes.
Zero Yield Cost Surprises.
Control recipe versions, automate material consumption draws, and analyze production yield variance dynamically. Prevent component stockouts before they stall the floor.
Interactive Formula scaling
Scale Production Real-Time
Adjust the target output batch size and the yield efficiency percentage below. Notice how the system recalculates the required raw material Bill of Materials (BOM) draw, unit costs, and yield variance losses in real-time.
Zelviq converts bulk inventory units (e.g. 50 lb sacs, 1,000 Liter totes) into precise recipe fractions (e.g. grams, lbs, ounces) during work order consumption.
Calculated Bill of Materials (BOM) Requirements
| SKU | Ingredient | Required Qty | Unit UOM | Planned Cost |
|---|---|---|---|---|
| RM-TOM-001 | Organic Roma Tomatoes | 1,250 | lb | $1,562.50 |
| RM-ONN-014 | Fresh Diced Onions | 200 | lb | $170.00 |
| RM-CIL-022 | Fresh Cilantro Blend | 40 | lb | $84.00 |
| RM-JAL-005 | Green Jalapeño Peppers | 75 | lb | $120.00 |
| RM-SEAS-09 | Zelviq Sea Salt Mix | 15 | lb | $6.75 |
| PK-JAR-016 | 16oz Premium Glass Jar | 6,000 | each | $1,920.00 |
Engineered Precision
Execution Features Tailored for Food & Beverage
Version-Controlled Recipes
Maintain a history of recipe modifications. Enforce approval gates for active formulas to prevent batch mistakes on the shop floor.
Actual vs. Planned Consumption
Record the exact amount of each ingredient consumed. Zelviq isolates variance margins instantly, exposing waste issues and machine discrepancies.
Dynamic Cost Allocations
Automatically calculate the unit cost of completed finished goods by summing the actual ingredient draws, packing weights, and assigned labor variables.
Common Questions
Batch Production & Execution FAQ
What is batch production software in food and beverage manufacturing?
Batch production software manages recipe/BOM versioning, work order execution, lot-level ingredient consumption, and actual-vs-planned yield tracking across production runs.
How does MES work order software prevent ingredient yield variance?
By scaling recipe formulas automatically and recording actual ingredient draws against expected batch outputs, MES software exposes yield losses and machine discrepancies immediately.
What happens when a batch uses more of an ingredient than the recipe allows?
Zelviq checks actual consumption against your production policy limits when a work order is completed. If a component is over its limit, the work order cannot be closed until a supervisor or manager approves the exception with a recorded reason.
How are unit of measure (UOM) conversions handled during work order consumption?
Zelviq converts bulk raw material units (e.g. 50 lb sacs or 1,000 L totes) into recipe units (e.g. grams, lbs, or fluid ounces) automatically during batch execution.
Elevate Manufacturing Execution Today
Say goodbye to recipe spreadsheets and paper batch sheets. Coordinate your warehouse and production floor automatically in real-time.